Hot Production
Hot rolling is a metalworking process that occurs above the recrystallization temperature of the material. After the grains deform during processing, they recrystallize, which maintains an equiaxed microstructure and prevents the metal from work hardening. The starting material is usually large pieces of metal, like semi-finished casting products, such as slabs, blooms, and billets. If these products came from a continuous casting operation the products are usually fed directly into the rolling mills at the proper temperature. In smaller operations the material starts at room temperature and must be heated. This is done in a gas- or oil-fired soaking pit for larger workpieces and for smaller workpieces induction heating is used. As the material is worked the temperature must be monitored to make sure it remains above the recrystallization temperature. To maintain a safety factor a finishing temperature is defined above the recrystallization temperature; this is usually 50 to 100 °C (90 to 180 °F) above the recrystallization temperature. If the temperature does drop below this temperature the material must be re-heated before more hot rolling.
Hot rolled metals generally have little directionality in their mechanical properties and deformation induced residual stresses. However, in certain instances non-metallic inclusionswill impart some directionality and workpieces less than 20 mm (0.79 in) thick often have some directional properties. While the finished product is of good quality, the surface is covered in mill scale, which is an oxide that forms at high-temperatures. It is usually removed via pickling or the smooth clean surface process, which reveals a smooth surface. Dimensional tolerances are usually 2 to 5% of the overall dimension.
Hot rolled mild steel seems to have a wider tolerance for amount of included carbon than cold rolled, making it a bit more problematic to use as a blacksmith. Also for similar metals, hot rolled seems to typically be less costly.
Hot rolling is used mainly to produce sheet metal or simple cross sections, such as rail tracks. Other typical uses for hot rolled metal includes truck frames, automotive wheels, pipe and tubular, water heaters, agriculture equipment, strappings, stampings, compressor shells, railcar components, wheel rims, metal buildings, railroad-hopper cars, doors, shelving, discs, guard rails, automotive clutch plates, etc.
Kanat Çelik is active on hot rolling of qualified industrial steels with its two mills located in Istanbul, Turkey.
Rolling Plant Production Range
Production Tolerance
(EN - European Norm)
Size
(Milimeter)
Section
Round
16 MM. - 130 MM.
10 x 10 MM. - 100 x 100 MM.
Square
20 x 5 MM. - 250 x 20 MM.
Flat
EN 10061
19 MM. - 85 MM.
Hexagonal
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Producible Steel Grades
Non Alloy Steels According To EN 10083-2 C22E / C22R / C35E / C40E / C40R / C50E / C50R / C55E / C55R / C60E / C60R
Non Alloy Structural Steels EN According To 10025-2 S235Jr / S275Jr / S355Jr / S355J2
Alloy Steels According To EN 10083-3 41Cr4 / 41CrS4 / 25CrMo4 / 34CrMo4 / 34CrMoS4 / 42CrMo4 / 42CrMoS4 / 50CrMo4 / 34CrNiMo6
Casehardening Steels According To EN 10084 C10E / C10R / C15E / C15R / 16MnCr5 / 16MnCrS5 / 20MnCr5 / 20MnCrS5 / 20CrNiMo2-2
Free Cutting Steels According To EN 10087 11SMn30 / 11SMnPb30 / 11SMn37 / 11SMnPb37
Spring Steels According To EN 10089 55Cr3 / 51CrV4 / 60SiMn5